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Process Scale-up & Technology Transfer

Taking processes from the lab to pilot and commercial scale, with documentation that makes transfer smooth.

Process Scale-up & Technology Transfer
Lab → pilot → commercial
Overview

What works in a shake flask rarely behaves the same in a production vessel. Mixing, oxygen transfer, heat removal and sterilisation all change with scale.

We plan and execute scale-up step by step and prepare complete technology-transfer packages so that processes move predictably to manufacturing sites.

What we offer

01Scale-up strategy and criteria selection
02Pilot-scale trials and data analysis
03Technology-transfer documentation and batch records
04Process validation and reproducibility studies
05Support during first commercial batches
06Training of manufacturing teams

Why it matters

Predictable

Fewer surprises when volumes increase.

Documented

Complete packages for smooth transfer.

Faster launch

Shorter time from lab to market.

This service can be delivered at your facility or at BioZeal Biotech's facility, depending on the nature and scope of the project.

How we work

Our approach, step by step.

01

Understand

We start with your objectives, constraints and market.

02

Research

Literature, strain and ingredient screening, feasibility.

03

Formulate

Prototype formulations and lab-scale processes.

04

Optimize

Process parameters, stability and cost refined.

05

Scale

Pilot and commercial scale-up with tech transfer.

06

Comply & Launch

Quality systems, documentation and launch support.

Let's collaborate

Have a product idea or a process challenge?

Whether you are establishing a new facility, improving an existing process, developing a new product or seeking technical guidance — we would be delighted to discuss your requirements.