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Fermentation Process Development & Optimization

Robust fermentation processes designed for yield, consistency and cost — from flask studies to production fermenters.

Fermentation Process Development & Optimization
Submerged & solid-state fermentation
Overview

Fermentation sits at the heart of probiotics, enzymes, postbiotics and many functional ingredients. A process that works in the lab must also be economical, reproducible and scalable.

We develop new fermentation processes and optimize existing ones — improving titres, cell counts and productivity while controlling cost and batch-to-batch variation.

What we offer

01Submerged and solid-state fermentation development
02Media design and optimization with industrially available raw materials
03Optimization of pH, temperature, aeration, agitation and feeding
04Batch, fed-batch and continuous process strategies
05Seed-train standardization and inoculum development
06Downstream considerations — harvesting, concentration and drying

Why it matters

Higher yield

Better titres and cell counts from the same equipment.

Lower cost

Media and cycle-time optimization that reduces cost of goods.

Consistency

Defined parameters for reproducible batches.

This service can be delivered at your facility or at BioZeal Biotech's facility, depending on the nature and scope of the project.

How we work

Our approach, step by step.

01

Understand

We start with your objectives, constraints and market.

02

Research

Literature, strain and ingredient screening, feasibility.

03

Formulate

Prototype formulations and lab-scale processes.

04

Optimize

Process parameters, stability and cost refined.

05

Scale

Pilot and commercial scale-up with tech transfer.

06

Comply & Launch

Quality systems, documentation and launch support.

Let's collaborate

Have a product idea or a process challenge?

Whether you are establishing a new facility, improving an existing process, developing a new product or seeking technical guidance — we would be delighted to discuss your requirements.